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BERGER TOOLS LTD

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Catalogue Technical Specification

CAD Data


39CP09A 3D CAD Model
39CP02A 3D CAD Model
39CP07A 3D CAD Model
39CPVC 3D CAD Model
39CP03A 3D CAD Model
39CP06A 3D CAD Model
39CPVD 3D CAD Model
39CP01A 3D CAD Model
39CP08A 3D CAD Model

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Control Panels

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CP-01A: Control Panel



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CP-02A / CP-08A / CP-11A: Control Panel



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CP-03A: Control Panel



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CP-06A / CP-09A: Control Panel



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CP-07A / CP-10A / CP-12A: Control Panel



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CP-14A: Control Panel



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CP-15A: Control Panel



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CP-16A: Control Panel



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CP-17A: Control Panel



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CP-20A / CP-21A: Control Panel



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CP-23A: Control Panel



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CP-AUMCP: Control Panel



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CP-MCPC / CP-19A: Control Panel



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CP-VC: Control Panel



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CP-VD: Control Panel



CAD Viewer Technical Data

Series Selector

Control Panel CP-01A - Suitable for hose systems equipped with Micro hose and Micro connections

Control Panel CP-02A / CP-08A / CP-11A - Control panel according to Ford and GM North America standards

Control Panel CP-03A - with aluminium base with shut off valve

Control Panel CP-06A / CP-09A - with aluminium base, pressure sensor and digital display

Control Panel CP-07A / CP-10A / CP-12A - Control panel with aluminium base for hose system managing

Control Panel CP-14A - Three 7/16-20UNF gas outlets for managing hose system

Control Panel CP-15A - with pressure gauge, charging valve and steel protection

Control Panel CP-16A -  three 1/8" gas outlets for managing hose system

Control Panel CP-17A - possible to set a desired working range outside which the unit sends an alarm signal

Control Panel CP-20A / CP-21A - possible to constantly monitor the pressure valve of the system

Control Panel CP-23A - with pressure sensor EYE

Control Panel CP-AUMCP - ideal for operating hosed systems or single cylinders with different pressures in the same mould.

Control panel CP-MCPC / CP-19A - offers wide flexibility of use, increased further when combined with additional AUMCP units

Control Panel CP-VC - Standard control panel to charge, adjust and check the pressure in the connected system

Control Panel CP-VD - Control panel according to Fiat standards

Hose Panel Connections CP-RPTD / CP-RPTL / CP-RPTM / CP-RPTR / CP-RPTT - for CPVD control panel (Fiat standard)

CAD Viewer Technical Data

Code CP-01A

Micro control panel with aluminium base, gauge, charging and discharging valve, safety plug and steel protection. Suitable for hose systems equipped with Micro hose and Micro connections. 16 M6 ports. 

images/original/CP-01A_drawings.png

1. Discharging Valve 

2. Pressure gauge 0-620 bar

3. Quick coupling for charging Cejn 

4. Over pressure rupture plug


Control Panel CP-MCPC / CP-19A - Easy manifold Compatible 

Mini Control panel offers wide flexibility of use, increased further when combined with additional AUMCP units, thanks to its unique miniaturized design. It consists of a aluminium block with pressure gauge, charging and discharging valve, 4 outlets and a On/Off valve and overpressure rupture plug.

images/original/CP-MCPC_CP-19A_drawings.png

1. Discharging Valve                               4. Over Pressure Rupture Plug

2. Pressure Gauge 0-620 Bar                 5. 1/8" G connecting ports (5x) 

3. Quick Coupling for Charging Cejn       6. Shut off Valve


Control Panel CP-AUMCP

Additional units for mini control panel MCPC. Ideal for operating hosed systems or single cylinders with different pressures in the same mould. Each unit includes pressure gauge, on-off valve and one outlet. Designed for a maximum combination of 1 MCPC + 4 AUMCP.

images/original/CP-AUMCP_drawings.png

1. Pressure Gauge 0-620 Bar        4. Cap Nut (2x)

2. Shut off Valve                             5. 1/8" G connecting ports (5x) 

3. Tie Rod (2x)

OrderingCodeQ.tyL
(1) MCPC + (1) AUMPC 46TAUMCP01 2 65 2,56
(1) MCPC + (2) AUMPC 46TAUMCP02 2 115 4,53
(1) MCPC + (3) AUMPC 46TAUMCP03 2 165 6,5
(1) MCPC + (4) AUMPC 46TAUMCP04 2 215 8,46

 


Control Panel CP-VC - Easy manifold compatible 

Standard control panel to charge, adjust and check the pressure in the connected system. It consists of a plate with pressure gauge, charging and discharging valve, 3 outlets, steel case and can be equipped with a rupture disc. (optional)

images/original/CP-VC_drawings.png

1. Discharging valve                                     4.1. Over Pressure Rupture Plug

2. Pressure Gauge 0-620 bar                       4.2. Over pressure safety plug CE

3. Quick Coupling for Charging Cejn             5. 1/8" G connecting ports (4x)

4. Closing Plug M20 


Control Panel CP-02A / CP-08A / CP-11A (FORD and GM North America Die Standard)

Control panel according to Ford and GM North America standards. Made up of an aluminium base, gauge, charging and discharging valve, 9/16-18 UNF ORFS adapter and steel protection. 3 ports G1/8".

 images/original/CP-02A_CP-08A_CP-11A_drawings.png

1. Discharging Valve                        4. Over Pressure Rupture Plug

2. Pressure Gauge 0-620 Bar          5.  O-ring Seal Adapter 9/16 - 18 UNF

3. Quick Coupling for Charging Cejn


Control Panel CP-03A

Control panel with aluminium base, gauge with shut off valve, charging and discharging valve, over pressure rupture plug, steel protection. 9G1/4" ports for hose systems managing. With the shut-off valve closed, the gauge is protected from pulsating pressure during operation. For checking and adjusting the pressure the interception valve on the gauge must be opened.

images/original/CP-03A_drawings.png

1. Discharging Valve                          4. Over pressure rupture plug

2. Pressure gauge 0-620 bar             5. Shut-off valve

3. Quick coupling for charging Cejn


Control Panel CP-06A / CP-09A

Control panel with aluminium base, equipped with pressure sensor with digital display, charging and discharging valve, safety plug, steel protection and two 1/8" gas outlets for hose system managing. By connecting directly the pressure sensor with the press control unit, it is possible to set a desired working range, outside this value, the control unit will send an alarm signal.

images/original/CP-06A_CP-09A_drawings.png

1. Discharging Valve                               4. Over Pressure Rupture Plug

2. Pressure Gauge 0-600 Bar                 5. Eliectrical Connector

3. Quick Coupling for Charging Cejn

Technical Data
Electrical Connector Type M12x1 - Male (4-pin)
Pressure Connection G 1/4" DIN3852
Nominal Pressure 0 - 600 bar
Burst Pressure 1100 bar
Operating voltage Uo 18...36 V DC
Output Current max. 500mA
No-load supply current lo max < 50mA
Switching frquency f 200 Hz
Temperature range -25C... + 85C
Degree of protection as per IEC 60529 IP 67 when connected
Output ; digital data (switching points only) 2xPNP, NO/NC selection

Always depressurise and disconnect pressure sensors from the power supply before establishing an electrical connection.

Electrical Connections

Sensors with Switching Output

 Wire Connections Colour

Supply + 1 Brown
Supply - 3 Blue
Signal + - White
Switching output 1 4 Black
Switching ouput 2 2 -
Shield Connector Housing -

images/original/Sensor_circuit_drawing_for_CP06A_CP09A.png


Control Panel CP-20A / CP-21A

Control panel with aluminium base, equipped with pressure sensor and digital display, charging and discharging valve, overpressure rupture plug, steel protective cover and two G1/8" ports for managing linked systems. By connecting the pressure sensor to the press control, it is possible to constantly monitor the pressure valve of the system and manage it accordingly.

images/original/CP-20A_CP-21A_drawings.png

1. Discharging Valve                            4. Over Pressure Rupture Plug

2. Pressure Gauge 0-600 Bar              5. Eliectrical Connector

3. Quick Coupling for Charging Cejn

Technical Data
Electrical Connector Type M12x1 - Male (4-pin)
Pressure Connection G 1/4" DIN3852
Nominal Pressure 0 - 600 bar
Burst Pressure 1000 bar
Operating voltage Uo 18...36 V DC
Output Current max. 500mA
No-load supply current lo max < 50mA
Switching frquency f 200 Hz
Temperature range -25C... + 85C
Degree of protection as per IEC 60529 IP 67 when connected
Output ; digital data (switching points only) 2xPNP, NO/NC selection

Always depressurise and disconnect pressure sensors from the power supply before establishing an electrical connection.

Electrical Connections

Sensors with Switching Output

IO Link Mode

Wire Connections Colour

Supply + 1 1 Brown
Supply - 3 3 Blue
IO - Link - 4 White
Switching output 1 4 - Black
4...20mA 2 2 -
Shield Connector Housing Connector Housing -

images/original/Sensor_circuit_drawing_for_CP20A_CP21A.png


 Control Panel CP-07A / CP-10A / CP-12A

Control panel with aluminium base, equipped with gauge, charging and discharging valve, safety plug, steel protection and three 1/4" and one 1/8" gas outlets for hose system managing.

images/original/CP07A_CP-10A_CP-12A_drawings.png

1. Discharging Valve                              4. Over Pressure Rupture Plug

2. Pressure Gauge 0-600 bar                 5. Pressure Switch 50-300 bar

3. Quick Coupling for Charging Cejn


Control Panel CP-14A

Control panel according to Daimler standard. Made of aluminium base, equipped with pressure gauge, charging and discharging valve, pressure switch and steel protection. . It can be equipped with over pressure rupture plug.

images/original/CP-14A_drawings.png

1. Discharging Valve                                5. Closing plug M20

2. Pressure Gauge 0-620 Bar                  5.1. Over Pressure Rupture Plug

3. Quick Coupling for Charging Cejn        5.2. Over Pressure Safety Plug CE

4. Pressure Switch 50-300 bar


 Control Panel CP-VD

(Fiat standard)

images/original/CP-VD_drawings.png

 

1. Discharging valve                                                      4. Closing Plug M20

2. Pressure gauge 0-620 bar                                         4.1. Over Pressure Rupture Plug

3. Quick coupling for charging ISO 7241-1 Series B      4.2. Over Pressure Safety Plug CE

Control Panel CP-VD (FIAT Standard) - Hose Connections 

images/300/Control_Panel_Page_last_code_RPT-D_W.png  images/300/Control_Panel_Page_Last_Code_RPT-R_W.png  images/300/Control_Panel_Page_last_Code_RPT-M_W.png  images/300/Control_Panel_Page_Code_RPT-T_W.png  images/300/Control_Panel_Page_Last_Code_RPT-L_W.png  images/300/Control_Panel_Page_Last_Code_RMPT_W.png


Control Panel CP-15A

Control panel with aluminium base, equipped with pressure gauge, charging valve and steel protection. Two 1/8" gas outlets for managing hose system.

images/original/CP-15A_drawings.png

1. Quick Coupling for Charging Cejn

2. Pressure gauge 0-620 bar


Control Panel CP-16A

Control panel with aluminium base, equipped with pressure gauge, charging and discharging valve, over pressure rupture plug, steel protection, three 1/8" gas outlets for managing hose system.

images/original/CP-16A_drawings.png

1. Discharging Valve                          3. Quick Coupling for Charging Cejn

2. Pressure Gauge 0-620 bar             4. Over Pressure Rupture Plug


Control Panel CP-17A (On request ONLY)

Control panel with aluminium base, equipped with pressure sensor and digital display, Cejn-quick coupling for charging, over pressure rupture plug and three 1/8" ports. By connecting the control panel to the press control, it is possible to set a desired working range outside which the unit sends an alarm signal. 

images/original/CP-17A_drawings.png

1. Pressure Gauge 0-600 bar                         3. Over Pressure Rupture Plug

2. Quick Coupling for Charging Cejn            4. Electrical Connector

Technical Data
Electrical Connector Type M12x1 - Male (5-pin) Reverse Key (B-Code)
Pressure Connection S12,65x1,5
Nominal Pressure 0 - 350 bar
Temperature Range -20C... + 60C
Degree of protection as per IEC 60529 IP 65 when connected
Supply Voltage 12....24 V DC / 100...120 V AC, 50...60Hz
Max Output Relay Current (2-4 Wire) 2A / 1A
Max Current 230mA

Always depressurise and disconnect pressure sensors from the power supply before establishing an electrical connection.

Electrical Connections

12....24 V DC

100...120 V AC 50...60Hz

Wire Connections Colour

1 + 1 Brown
3 - 3 Blue
2 Output relay - Normally Open White
4 Black
5 Ground Green / Yellow

 images/original/Sensor_circuit_drawing_for_CP17A.png


Control Panel CP-23A

Control panel with aluminium base, equipped with pressure sensor EYE, charging and discharging valve, over pressure rupture plug, steel protective cover, Cejn-quick coupling for charging and three G1/8" ports for managing linked systems.

images/original/CP-23A_drawings.png

1. Discharging Valve                       3. Quick Coupling for Charging Cejn

2. EYE Pressure Sensor                 4. Over Pressure Rupture Plug

Technical Data
Measuring Range 0-600 bar/8700 psi/60MPs
Visualisation 3 digit display +2 led
Resolution 1 bar/10psi/1 MPa
Measurement Unit bar/psix20/MPa
Accuracy +1.0% f.s, +1 digit whichever is greater
Working Temperature 0-80°C / 176°F
Compatible Fluids Nitrogen
Battery Maxwell CR2032-3V, 220mAh
Material Stainless Steel/ Aluminium Alloy
Connection G1/8"
Alarms Low Pressure (adjustable), High pressure (fixed), Sensor malfunction, Low battery
Battery Lifetime > 2000 readings
Degree of Protection IP65 when connected

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